3D Printing to Create Thruster for NASA-bound Advanced Rocket to Mars

Velo3D, an end-to-end 3D metal additive manufacturing technology company has partnered with nTopology’s design software to print a lightweight and efficient thruster for Aerojet Rocketdyne’s rocket propulsion system. Founder Benny Buller released a case study outlining the detailed specifications surrounding the collaboration. Thruster

Aerojet Rocketdyne, developer, and manufacturer of advanced propulsion and energetics systems are working with NASA on the space agency’s Artemis program, which will place unmanned Orion spacecraft into lunar orbit, and then follow with crewed landings and construction of lunar habitats and supporting infrastructure—all in preparation for a groundbreaking visit to Mars. Thruster

The thruster is 1/5 the mass, 1/2 the size, and 1/3 the cost of a conventionally manufactured version. It also contains fewer components, making it easier to assemble, with much less chance of failure during operation. Thruster

“I didn’t know if it was even possible to do this type of integration,” said Mission Architect at Aerojet Rocketdyne James Horton. “We have shown that this is a viable path to affordability by reducing part count and touch labor.” Thruster

Further information on the partnership can be found in the detailed case study. Thruster

About Velo3D

Velo3D’s advanced end-to-end manufacturing solutions help engineers build the complex, mission-critical parts they need without compromising design, quality, or performance. Their revolutionary metal additive manufacturing solution is used for innovation in aerospace, to enhance transportation efficiency, and to print parts for critical oil & gas applications. Thruster

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