A wire rope lube applicator is super helpful for reducing friction and extending the life of your cables. But as per experts like ViperWRL, some lubricants contain toxic ingredients and can be hazardous if used incorrectly. Safety should always come first. This article will overview the basic precautions you need to take when lubricating wire ropes to avoid accidents or injury.
Choose a Low-Risk Product
Not all wire rope lubricants on the market are created equal when it comes to safety risks. Here are some things to look for when selecting a product:
- Non-toxic, non-flammable formulas are ideal. Avoid lubes containing toxic solvents.
- Water-based lubricants are safer than oil-based options which can ignite.
- Low VOC (volatile organic compounds) levels – VOCs can be toxic when inhaled.
- Look for non-drip gels or brush-on liquids rather than spray types. Dripping raises risks.
A high quality lubricant from a reputable manufacturer will be your safest choice. Don’t sacrifice worker safety for a cheap product.
Use Outdoors or in Ventilated Areas
Even non-toxic lubricants can cause nausea or dizziness if inhaled in a confined space. Use them outdoors or in rooms with excellent ventilation whenever possible. Open windows and doors or set up fans.
Never apply lubricant in an enclosed space like a storage closet – the fumes will build up. Take it outside if needed.
Wear Protective Equipment
Gloves, safety goggles, a mask or respirator, and protective work clothes are must-wear items when lubricating wire rope. Exact gear depends on the product’s risks:
- Chemical-resistant gloves prevent skin contact with toxins.
- Goggles keep splashes out of your eyes.
- An N95 mask filters out airborne particles.
- An organic vapor respirator protects against VOC fumes.
- Don’t take shortcuts here – suit up properly every time.
Follow Usage Instructions Carefully
Read the lubricant’s entire product label and follow the instructions exactly. Pay attention to:
- Specified application methods and equipment.
- Hazardous ingredient warnings.
- Proper storage temperatures and conditions.
- First aid steps if skin/eye contact occurs.
Don’t rely on your past experience with other lubes – follow each product’s guidelines.
Clean the Rope First
Always clean the wire rope thoroughly before lubricating to remove old residue. Use a wire brush and cleaning solvents compatible with the new lubricant.
Any debris left on the rope can react with the new lubricant and create toxic fumes. Don’t skip the prep work.
Apply Slowly and Cautiously
Take your time applying the lubricant. Rushing leads to splashes, drips into eyes, and slippery surfaces that cause falls. Slow and steady is safest:
- Hold spray cans 10-12 inches away to avoid drips.
- With brush-on lube, coat evenly and let the rope fully absorb between coats.
- Relubricate more often with lighter coats rather than heavy coats at once.
- Patience lowers the risks when applying any lubricant product.
Store Properly After Use
Follow all storage instructions on the label after lubricating to prevent leaks, spills or reactions with other chemicals. Common tips include:
- Wipe the nozzle and close the spray can lids tightly. Store upright.
- Seal brush-on lubricant containers and store at room temp or below.
- Keep away from heat, sparks, sunlight and moisture. Don’t freeze.
Take five extra minutes to stow lubricants properly. It’s a small time investment to avoid major issues.
Dispose of Used Products Responsibly
Never toss old wire rope lubricant in the regular trash. The ingredients can be hazardous waste. Instead:
- Contact your city about chemical disposal days.
- Take to an approved hazardous waste facility.
- Let a licensed waste management company handle disposal.
- Proper lubricant disposal protects your workers and community.
Conclusion
Using wire rope lube involves some safety considerations, but following these common sense precautions will keep your team protected. Prioritizing precautions ensures everyone goes home healthy each day.