The Benefits of Inclined Belt Conveyor

An inclined belt conveyor transports loose or heavy materials up or down a slope or incline, making product manufacturing, assembly, and transportation a breeze. Typically designed with a flatbed running across a set of pulleys or rollers, with the incline angle determining material flow direction, these systems are extremely useful in agriculture, logistics, mining, and manufacturing industries.

While the cleated belt in these conveyors enables more secure and sturdier material transportation, the incline helps businesses maximize space. With the potential to lift and convey products at 0-90 degree angle, inclined belt conveyors solve conveying angle issues which is hard to achieve by ordinary conveyors. Companies using these systems enjoy the following advantages:

1. Strong and Durable Systems

Inclined belt conveyors with aluminum framing ensure reliable operations and a long-life span while maintaining the benefits of expandability and modular design. The solid aluminum frames in these systems add to their durability and bear the wear and tear of transporting abrasive or heavy materials. Besides, the belts also perform well even when subject to high loads, and their temperature-resistant fabric on the top face also ensures a long life span.

Thanks to the high conductivity of aluminum material, the static electricity produced in the inclined conveyor systems can be discharged in a controlled way and hence be used to transport all kinds of electric-sensitive products. Specifically, high abrasion resistance tied with lint-free, stable belt edges and low-friction coefficient offers jolt-free and energy-efficient transfers.

2. Extremely Useful

Inclined belt conveyors make moving a product from one place to another easier and faster. These heavy-duty systems can continue moving jagged and heavy objects even in harsh conditions while giving you complete peace of mind knowing that your manufacturing procedure will not stop under any circumstances. Additionally, you need not worry about logistics, as placing products on conveyor systems is simpler than having someone separate and assemble them properly. You also do not require another individual to inspect, package, stage, and place the item aside for shipping.

3. Cost-Effective

Good quality, durable inclined belt conveyors help reduce manufacturing expenses by working fast and reducing production hours. Since all kinds of heavy products move faster down the assembly line, manufacturing units must keep lights on only for a few hours. This increases energy efficiency by approximately 15% across varied industries. Features like regenerative braking systems and variable speed also add to the energy-efficiency features of these systems. Automated inclined belt conveyors can reduce fuel and power costs by avoiding using large trucks to move dirt, rocks, and other materials.

4. Reduce Downtime

Yet another major benefit of inclined belt conveyors is they reduce downtime. Despite having a forklift or truck, you may require manpower to load and unload vehicles and drive them to the required destination. However, that’s not the case with conveyors that keep working consistently, offering constant loading and off-loading. These systems with automated inclined belts can automatically unload materials, eliminating the need for manual unloading. This further ensures no time is wasted in examining material unloads. But for continuous operations, ensure you get a top-of-the-line inclined belt conveyor that does not break down easily and does not require frequent repairs.

5. Safe Product Movement

Inclined belt conveyors reduce the risk of bodily injuries among workers by eliminating the need for manual labor to transport bulky and breakable items. These systems avoid collisions by moving products straight up or down a fixed slope or incline. With no chance of human error, you experience fewer spills, drops, and breaks, reducing the need to replace as many items as possible and allowing you to meet your client’s requirements.

Also, companies manufacturing these systems include several safety features, like cable pull switch, tripper position switch, and misalignment switch for secure operations. They also offer training for proper equipment use that further prevents injuries and other issues on the job site.

6. Help You Stay Competitive

Inclined belt conveyors now have wide usage in several industries, and if you do not have one, your business may fall back into competition. These systems also help with customer service, quality control, and productivity by consistently providing the same products every time. And when clients know exactly what they are getting through your services, they start counting on you.

7. Efficient Material Transportation

Inclined belt conveyors feature variable speed control allowing better control of material movement up or down the incline. This can be very useful when you have items that must go through a line several times before being shipped. Just one individual to work the different controls will be enough. Additionally, there are no height restrictions with the top conveyor systems; slowing them down at any stage of production is also an option. Even if your manufacturing unit has several floors, it’s not a major problem because inclined belt conveyors can easily move up and down the unit, thus avoiding cranes or elevators. Ideally, these systems can travel anywhere, anytime, and in any condition.

8. Efficient Space Usage

One of the major benefits of inclined belt conveyors is space usage. Regular flat conveyors take more space than inclined systems when transporting products to other levels. Hence, your manufacturing unit may require more resources than required, creating waste and using more power in the process. All this has a negative environmental impact that can be curtailed easily using an inclined belt conveyor.

9. Easy to Maintain and Customizable

It is very easy to maintain inclined belt conveyors because they come with super-accessible pulleys and rollers. Additionally, the strong belts in these systems are generally of good quality synthetic material or rubber that does not get damaged very easily. Also, if you require belt replacement, it’s an easy process with belts for these systems available separately. So you do not spend money on buying the whole system again.

Also, inclined belt conveyors can be customized to fit the specific requirements of a certain application, like the system’s capacity, the distance it must travel, and the incline angle.

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Conclusion

Inclined belt conveyors are extremely useful for incline and decline activities, stamping, injection molding, bowel feeders, walk-under, and hoppers. However, when choosing them, clearly understand your operational requirements. By understanding whether it is an incline or decline, you can decide on the path of the system, choosing the right belt and conveyor for your requirements.